Uniflame F-7703 Bedienerhandbuch

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1
UNI-FLAME
UNI-FLAME AUTOLIFT
240 Volt
Standard
MIG / MAG
Lift Arc DC/TIG
Plasma CUT
Standard
MIG / MAG
Lift Arc DC/TIG
Plasma CUT
YEARS Warranty
(Power Source)
2
Please read and understand this instruction manual carefully
before the installation and operation of this equipment.
OPERATING MANUAL
KUMJR200AC/DC
©
Welding Guns Of Australia PTY LTD 2012
Seitenansicht 0
1 2 3 4 5 6 ... 40 41

Inhaltsverzeichnis

Seite 1 - UNI-FLAME AUTOLIFT

1UNI-FLAME UNI-FLAME AUTOLIFT240 VoltStandardMIG / MAGLift Arc DC/TIGPlasma CUTStandardMIG / MAGLift Arc DC/TIGPlasma CUTYEARS Warranty

Seite 2 - WARRANTY

10A B C DEF GHIA Gas Pre Flow: Provides a pre-ow of gas to purge tig torch gas line prior to the initialisation of the arc. Helps arc ignition a

Seite 3 - CONTENTS PAGE

11F Pulse Frequency: Provides adjustment and setting of the pulse frequency when the machine is set in Pulse mode. It adjust the amount of times p

Seite 4

12At initial set up and at regular intervals we recommend to check for gas leakage Recommended procedure is as follows:1. Connect the regulator and ga

Seite 5

13(1) Set Tig/MMA selector switch to MMA (2) Connect the Electrode lead to terminal Installation set up for MMA (Stick) Welding wi

Seite 6 - MAINTENANCE

143) Set the welding current using the amperage control dialcontinued set up and operation for MMA (Stick) Welding (3) Set the welding current rele

Seite 7 - KUMJR200AC/DC

15MMA (Manual Metal Arc) Welding General DescriptionOne of the most common types of arc welding is manual metal arc welding (MMA) or stick welding. An

Seite 8

16Electrode Size Average Thickness Maximum Recommended of Material Electrode Diameter 1.0 - 2.0mm 2.5mm 2.0 - 5.0mm 3.2mm 5.0 - 8.0mm 4.

Seite 9 - Serial Number

17(8) Connect the regulator to the cylinder, Connect the gas lead to the regulator. Set the ow to 8-12 l/min Installation set up for DC TIG

Seite 10

18DC HF TIG Operation with KUMJR200AC/DCHF (high frequency) ignition allows the arc to be started in Tig welding without touching the tungsten to the

Seite 11

19DC TIG Welding General DescriptionThe DC power source uses what is known as DC (direct current) in which the main elec-trical component known as ele

Seite 12 - Connection of Input Cables

2Thank you for your purchase of your UNI-MIG welding machine.We are proud of our range of welding equipment that has a proven track record of innovati

Seite 13 -

20no pulsehigh frequency pulsingno pulsehigh frequency pulsingDC Pulse TIG Welding General DescriptionPulse TIG welding is when the current output (am

Seite 14

21EXAMPLE 1 OF PULSE DC TIG WELDING - SETUP PARAMETERS: Material = Stainless Steel x 2.0mm / Tungsten Electrode = 1.6mm 2% Thoriated / Gas = ArgonTh

Seite 15

22TIG Welding with Filler Wire TechniqueIt is necessary in many situations with TIG welding to add a ller wire into the weld pool to build up weld re

Seite 16 - ø mm (Amps)

23Set up and operation for AC TIG Welding - KUMJR200AC/DC(1) Turn on the machine using the ON/OFF swicth (2) Select the TIG function with the TIG/MM

Seite 17

24continued - Set up and operation for AC TIG Welding - KUMJR200AC/DCAC (alternating current) enables us to TIG weld non ferrous alloys like Aluminium

Seite 18

25AC WeldingAC (alternating current) enables us to TIG weld non ferrous alloys like Aluminium, Magnesium and Alumin-ium Alloys. These materials have a

Seite 19

26In older machines, a balanced current output wave was achieved using a large number of capacitors in series or a battery in the welding circuit. Mo

Seite 20

27EXAMPLE 1: PULSE AC TIG WELDING - SETUP PARAMETERS: Material = Aluminium x 3.0mm / Tungsten Electrode = 2.4mm Zirconiated / Gas = ArgonThe followin

Seite 21

28Remote Amperage Controls - Installation and OperationRemote amperage controls allow for the welding current to adjusted remotely from the welding ma

Seite 22 - TIG Welding Fusion Technique

29Tungsten ElectrodesTungsten is a rare metallic element used for manufacturing TIG welding electrodes. The TIG process relies on tung-sten’s hardness

Seite 23

3CONTENTS PAGEWarranty 2Safety - Cautions 4-6Technical Data, Product Information 7 Machine Layout & Descriptions 8Front Panel Selector Switch F

Seite 24

30Electrode Included Angle/Taper - DC Welding Tungsten electrodes for DC welding should be ground longitudinally and concentrically with diamond wheel

Seite 25 - AC Welding

31included angleTungsten preparation AC WeldingTo obtain full current capacity from a pure or zirconiated tungsten electrode when used with AC current

Seite 26 - BALANCED SQUARE WAVE FORM

321: No arc Possible Reason Suggested RemedyIncomplete welding circuit Check earth lead is connected. Check all cable connections. Wrong mode selected

Seite 27 - Example of Pulsed weld nish

331: Tungsten burning away quicklyPossible Reason Suggested RemedyIncorrect Gas Check that pure Argon is being usedNo gas Check the gas cylinder conta

Seite 28

6: HF present but no welding powerPossible Reason Suggested RemedyIncomplete welding circuit Check earth lead is connected. Check all cable connection

Seite 29 - Tungsten Electrodes

UNI-FLAME UNI-FLAME AUTOLIFTSuregrip Series*Standard seriesGas Lens seriesFront end parts identication on opposite pageSwitch & remotecontrol wir

Seite 30 - Tungsten Preparation

36UNI-FLAME UNI-FLAME AUTOLIFTSuregrip SeriesSR26 ERGO TIG TORCH©All rights reserved. No part of this publication may be reproduced, stored in a retri

Seite 31

37UNI-FLAME UNI-FLAME AUTOLIFTSuregrip SeriesSR26 ERGO TIG TORCH©All rights reserved. No part of this publication may be reproduced, stored in a retri

Seite 32

38 Part Number Description 1 J10A10 Front Plastic Panel 2 D20006 Digital Display Meter3 C16017 On/Off Switch4 B22310 Remote Control Selecto

Seite 33 - TIG WELDING TROUBLE SHOOTING

39Welding Guns Of Australia Pty LtdWARRANTY CARDWelding Guns Of Australia Pty Ltd (‘Us’, ‘We’) warrants that the following products under UNI-MIG, UNI

Seite 34

4SAFETYWelding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not

Seite 35 - Gas Lens series

40WARRANTY / RETURNS / EXCHANGES We understand that sometimes you may need to return a product you have purchased from Welding Guns Of Australia PTY

Seite 36

41PO Box 3033, Lansvale NSW 2166, AUSTRALIA112 Christina Rd, Villawood, NSW 2163Phone: (02) 9780 4200Fax: (02) 9780 4244Email: [email protected]

Seite 37

5Fire hazard. Welding on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the welding arc, hot work pi

Seite 38 - Spare Parts Identication

6CAUTION1. Working Environment.1.1 The environment in which this welding equipment is installed must be free of grinding dust, corrosive chemica

Seite 39 - WARRANTY CARD

7Technical DataPower Supply / Phases (V-Ph) 240V - 1 ±15%Rated Input Power (KVA) 5.8ieff (Amps) 14.6 (TIG)Rated Input Current (A) 24Rated Output

Seite 40 - WARRANTY EXCLUSIONS

8Arc ForceControl DialPulse FrequencyControl DialPulse Width Control DialAC BalanceControl DialPost Flow GasControl DialDown SlopeControl DialBase Cur

Seite 41

9Input Gas ConnectorSerial Number4 AC/DC: Provides selection of AC or DC Current. Selecting the AC position provides for AC welding current output.

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